Triceps Rope Attachment design

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A collection of snapshots from CAD design, prototyping & Real product

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The problem
Standard triceps ropes use a metal “divider” that slowly frays the rope at the apex, causing uneven loading and early failure.

Key requirements

Translated the brief into clear, manufacturable design constraints (motion first, durability second).
Developed multiple attachment concepts and compared them by durability, manufacturability, maintenance, and movement.
Investigated off-the-shelf joint options, contacted suppliers, and aligned the design around a realistic sourcing path.
Ran quick load-case sanity checks (high safety margin assumption) and iterated geometry to stay strong without over-engineering.
Delivered production-ready CAD + drawings so the client could quote and manufacture immediately.

Translated the brief into clear, manufacturable design constraints (motion first, durability second).
Developed multiple attachment concepts and compared them by durability, manufacturability, maintenance, and movement.
Triceps Extension rope developm…
Investigated off-the-shelf joint options, contacted suppliers, and aligned the design around a realistic sourcing path.
Ran quick load-case sanity checks (high safety margin assumption) and iterated geometry to stay strong without over-engineering.
Delivered production-ready CAD + drawings so the client could quote and manufacture immediately.

Concept options were presented with pros/cons and selected based on movement + manufacturability priorities.
Triceps Extension rope developm…
Manufacturer-ready package delivered (CAD + drawings) for quoting and production.
Project delivered within the original time expectation discussed with the client.